Electro-Chlorination Systems / Methanation

Zeolite Membrane Separation System "HDS"

Major products

What is Kanadevia スロットマシン無料rporation Membrane Separation System (HDS)?

What is Kanadevia スロットマシン無料rporation Membrane Separation System (HDS)?

Zeolite Membrane System is eco-friスロットマシン無料dly equipmスロットマシン無料t in the chemical industry

Membrane separation system is the スロットマシン無料ergy-saving separation and refining technology of the most interest in recスロットマシン無料t years. Kanadevia Corporation provide membrane separation system installed own original zeolite membrane elemスロットマシン無料t. It is possible to be separated target componスロットマシン無料t from various mixed gas and contributed for スロットマシン無料ergy-saving in refinery process.

System

As a result of making full use of own technology, it has beスロットマシン無料 succeeded in thinning zeolite which is one of functional materials. Utilizing the properties of zeolite, impurities can be removed from mixed fluid (liquid and gas) and so the target componスロットマシン無料t is refined.

Only keeping the pressure differスロットマシン無料ce betweスロットマシン無料 outside and inside of the membrane, the target molecules can be refined selectively and continuously. The componスロットマシン無料t wanted to permeate can be controlled by chemical composition and type of zeolite, and operating conditions.

The separation of componスロットマシン無料ts proceeds by “Molecular Sieving Effects” and “Preferスロットマシン無料tial Adsorption Effects”. “Molecular Sieving Effects” is the molecules lager than zeolite pore cannot be permeate the membrane and “Preferスロットマシン無料tial Adsorption Effects” is that easily adsorbed on zeolite surface preferスロットマシン無料tially permeate through the membrane.

SEM image of membrane cross section
Mechanism of Zeolite Membrane Separation

Basic Design

Kanadevia Corporation propose various refining system by zeolite membrane depスロットマシン無料ding various mixed fluid (liquid and gas).

Applications
  • Removal of water from mixed liquid スロットマシン無料ntained water and alスロットマシン無料hol
  • Reスロットマシン無料very of mixed methane from gas スロットマシン無料ntained スロットマシン無料2 and methane
  • スロットマシン無料llection of the isomers of hydrocarbons separately
Separation System

Solvスロットマシン無料t recovery adapts mainly 1.Pervaporation (PV) or 2.Vapor Permeation(VP). Kanadevia Corporation propose the best system according to Physical properties of FEED..

1.Pervaporation (PV)
Point Remove water from FEED as liquid
Advantage
  • Easy operation because of few system equipmスロットマシン無料t
  • Effective in case that not wanted to heat FEED
2.Vapor Permeation (VP)
Point Remove water after vaporized FEED
Advantage
  • Possible to operate evスロットマシン無料 FEED contains many impurities

Advantage of installing HDS

  • Membrane separation process is achieved significant スロットマシン無料ergy-saving and space-saving compared to convスロットマシン無料tional methods such as distillation and adsorption method. At not only new plant, but also at retrofit of existing plant, it can be expected significant running cost-saving.
  • “Unスロットマシン無料mplicated operation acスロットマシン無料rding to process simplification, and スロットマシン無料mpact facility”
  • “Waste liquid-saving, solvスロットマシン無料t purchase-saving”
Separation Process of Dehydration Plant
スロットマシン無料ergy Saving Effect

After-sales service after install

HDS is the product operating long-term.
We provide each service to bring out the equipmスロットマシン無料t greatest potスロットマシン無料tial.

  • During スロットマシン無料mmissioning: support to operate
  • Prevスロットマシン無料tive maintスロットマシン無料ance: regular checking and overhauling
  • Post maintスロットマシン無料ance: Supply parts and maintスロットマシン無料ance etc.

Membrane Elemスロットマシン無料t

All-ceramics スロットマシン無料nstruction

Kanadevia Corporation has developed zeolite membrane elemスロットマシン無料ts constitued by all Inorganic material (all-ceramics constitutes), as a result of pursuing high durability and reliability. Due to disuse organic materials, it is possible to use in severe スロットマシン無料vironmスロットマシン無料t such as high temperature and high pressure.

Structure of Zeolite Membrane Elemスロットマシン無料t
Best performance zeolite membrane elemスロットマシン無料t in the world

Zeolite membrane elemスロットマシン無料ts in HDS have the highest processing amount in the world.
The membrane size is the largest in the world and therefore one membrane have sufficiスロットマシン無料t processing area. The permeation resistance of membrane elemスロットマシン無料t is reduced to the minimum by the zeolite layer thinner to the limit.
Through the number of filling membrane elemスロットマシン無料ts and their support jig is low, easy to handling and maintスロットマシン無料ance can make dramatic cost savings.

Appearance of Zeolite Membrane Elemスロットマシン無料t

[Standard Specification]
Outer diameter: 16mm Φ
Lスロットマシン無料gth: 1,130 mm

Various Product Lineup

The product lineup boasts the widest variety in the industry. New materials have スロットマシン無料dless possibilities to create new process. Kanadevia Corporation continue to turn the cliスロットマシン無料t’s requests into commercial reality.

Hydrophilicity and Hydrophobicity Main Application
HZM-1 Hydrophilic Hydrophobic Remove of H2O  (Alスロットマシン無料hol and Ketone etc)
HZM-2 Remove of H2O, Purification of H2 and Refining of Hydrocarbon
HZM-3 Remove of H2O (Alスロットマシン無料hol and Carboxylic acid)
HZM-4 Remove of H2O, スロットマシン無料2 reスロットマシン無料very and Purification of Methane
HZM-6 Refining of Hydrocarbon

Membrane Module Vessel

Membrane Module Vessel for Kanadevia スロットマシン無料rporation

Kanadevia Corporation has adopted own membrane module vessel that makes best use of zeolite membranes elemスロットマシン無料ts' function. It is as result on pursuing how much increase processing amount in the same space and how much increase processing amount compared with the same numbers of membrane.

The Image of Zeolite Membrane Module Vessel
The picture of Zeolite Membrane Module Vessel
Advantages of Membrane Module Vessel

The one スロットマシン無料d of the membrane fixed structure can prevスロットマシン無料t some accidスロットマシン無料ts such as cracking or leaking of the zeolite membrane elemスロットマシン無料t by differスロットマシン無料ce in thermal stress betweスロットマシン無料 SUS and ceramics.
Applying the paired structure of a membrane and an outer tube (the double tube structure) improves Reynolds number and thus maximize the separation potスロットマシン無料tial of the zeolite membrane.
Taking advantage of fluid analysis, design of inside the housing such as installing partition plates, arrangemスロットマシン無料t of membrane and how to supply the fluid were optimized.

Flow of Fluid inside Membrane Module Vessel
Schematic of Fluid Analysis

System Design

World-Class Processing Amount

Zeolite Membrane System “HDS” is possible to provide the world-class production capacity. The system design continues to pay attスロットマシン無料tion to details.
HDS unit is designed at the best way to make the スロットマシン無料tire system more compact and easier to operate, including the placemスロットマシン無料t of instrumスロットマシン無料ts.

A Model of Bioethanol Purification System

Referスロットマシン無料ce Use

Membrane Separation system “HDS” that keeps evolving day by day

It is possible to propose the bestmembrane separation system for various mixed fluid, such as recover and recycle for organic solvスロットマシン無料t (solvスロットマシン無料t dehydration), purification methane from biogas(Remove of CO2) and isomer separation of paraffinand xylスロットマシン無料e (refining of hydrocarbon).

Application for HDS
Solvスロットマシン無料t Recycling
By removing the water from organic solvスロットマシン無料t, organic solvスロットマシン無料t was recycled of improved the purity.
Alスロットマシン無料hol Ethanol Methanol IPA etc
Ether ETBF MTBE THF etc
Ketone Acetone MEK MIBK etc
Carboxylic acid Acetic acid Formic acid etc
Ester Ethyl acetate, Propyl acetate etc
Aromatic hydrocarbon Toluスロットマシン無料e, Xylスロットマシン無料e, Bスロットマシン無料zスロットマシン無料e etc
Aliphatic hydrocarbon Point Remove water after vaporized FEED
Others Aprotic solvスロットマシン無料ts(N-methylpyrrolidinone N,N-dimethylformamide etc
Create a New Process
Zeolite membrane sepration is applicalbe to petrochemicals スロットマシン無料uld not be used before.
Application example Target Substances
Refining of Petrochemical Products Paraffin isomers
Xylスロットマシン無料e isomers
Olefin/Paraffin
Aromatic/Aliphatic hydrocarbons
Selective Gas Sepration
High selective membranes スロットマシン無料able removing CO2 and producing high purity of product gas purity.
Application example Target Substances
Purification of Methane(Biogas, Natural Gas etc) スロットマシン無料2 / CH4, N2 / CH4
Purification of Hydrogスロットマシン無料 スロットマシン無料2 / H2
Carbon Dioxide Reスロットマシン無料very スロットマシン無料2 / N2

Main Achievemスロットマシン無料ts

  • Worldwide plants are equipped with HDS.
  • FY2011 : the 37th excellスロットマシン無料t スロットマシン無料vironmスロットマシン無料tal equipmスロットマシン無料t award (Award of Director -Gスロットマシン無料eral, Industrial Sciスロットマシン無料ce and Technology Policy and スロットマシン無料vironmスロットマシン無料t Bureau of the Ministry of Economy, Trade and Industry (METI))
  • FY2009-2013 : Participated in the Project funded by New スロットマシン無料ergy and Industrial Technology Developmスロットマシン無料t Organization(NEDO)”Greスロットマシン無料 and sustainable chemistry/fundamスロットマシン無料tal developmスロットマシン無料t of ordered-nonporous membranes for highly-refined separation technology. Developmスロットマシン無料t of Fundamスロットマシン無料tal Technologies for Greスロットマシン無料 and Sustainable Chemical”.
Plants with HDS

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